6 4 Powerstroke Wiring Harness Problems

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Common 6.4L Powerstroke Problems & Their Solutions ...
Plugged EGR Coolers are one of the most common 6.4L Powerstroke Problems. High Pressure Fuel Pump Wire Chafing Early model year 6.4L Powerstroke are susceptible to chafing on the high pressure fuel pump harness. Over time, vibrations can cause the wires to be exposed.
Common 6.4L Power Stroke Problems
A relatively common problem on the 6.4L Power Stroke is cracking of the expansion joints on the exhaust up-pipes. The accordion style expansion joints have a tendency to fail do to continuous vibration and heat cycles. When this occurs, a loud hissing noise will typically accompany a loss of power.
Ford Power Stroke Diesel Problems,
HPFP WIRING ISSUE A poor performance or no-start situation that triggers a P0003, P0004, or P0091 code on an early 6.4L Power Stroke (built before August 20, 2007) often means the volume control circuit for the Siemens K16 VDO high-pressure fuel pump is grounding out. Due to the inherent vibrations of the engine, the wires within the high-pressure fuel pump’s cover gasket make contact with the block.
Ford 6.4 Powerstroke Common Issues, Problems, and Fixes
If you are buying 6.4 Superduty, check the frame area beside the radiator for signs of coolant leaks. The next problem is the one that puts these trucks in the shop the most. The egr and dpf system is a nightmare. The Exhaust Gas Recirculation (EGR) system consists of two egr coolers and an egr valve.
The Power Stroke Blues: 6.4L Edition | DrivingLine
A known problem most frequently found on early 6.4L engines (Job 1 engines built prior to August, 2007) entails the chafing of the high-pressure fuel pump’s wiring harness.
Bad engine wiring harness on 04' 6.0 PowerStroke
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Amazon.com: powerstroke wiring harness
Powerstroke 6.0l Glow Plug Harness Kit Includes Right Left Harness Removal Tool Fits 2004-2010 Ford F-250 F-350 F-450 E-350 E-450 Super Duty and Excursion with 6.0L V8 Powerstroke Diesel Engine 4.1 out of 5 stars 39
OE Ford 5C3Z12B637BA 6.0L Diesel Engine Wire Wiring ...
APDTY 139970 Diesel 6.0L Powerstroke Main Engine Wire Harness Pigtail Conector Fits Select 05-07 Ford Trucks (See Description For Details; Replaces 5C3Z12B637BA, 5C3Z-12B637-BA) Replacement Powerstroke 6.0 Glow Plug Harness Kit - Includes Right, Left Harness, and Removal Tool - Compatible with Ford F250 Super Duty, F350, and more - 2004, 2005 ...